Will AI replace aviation inspectors?

Unlikely, though parts of the work are changing. About 59m of an 8-hour shift goes to tasks touched by robots. The other 7h 1m (88%) stays with people. Separately, BLS expects about 2.2% more of these jobs by 2035 (all jobs: +3.5%).

Time card for aviation inspectors showing a typical 8-hour shift: 7h 1m done by people, 59m by robots.
Each mark is 5 minutes of a typical shift for aviation inspectors, colored by who does that task today. Estimates from O*NET tasks and Anthropic Economic Index data. How it's made

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Inspect aircraft, maintenance procedures, air navigational aids, air traffic controls, and communications equipment to ensure conformance with Federal safety regulations.

Time card

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MineTask, by time spentHumanWith AIAIRobot
Prepare and maintain detailed repair, inspection, investigation, and certification records and reports.1h 29m a shift · No AI or robot evidence found
Inspect new, repaired, or modified aircraft to identify damage or defects and to assess airworthiness and conformance to standards, using checklists, hand tools, and test instruments.1h 17m a shift · No AI or robot evidence found
Inspect work of aircraft mechanics performing maintenance, modification, or repair and overhaul of aircraft and aircraft mechanical systems to ensure adherence to standards and procedures.1h 11m a shift · No AI or robot evidence found
Examine maintenance records and flight logs to determine if service and maintenance checks and overhauls were performed at prescribed intervals.1h 11m a shift · No AI or robot evidence found
Examine landing gear, tires, and exteriors of fuselage, wings, and engines for evidence of damage or corrosion and the need for repairs.47m a shift · Robots deployed · e.g. Donecle Iris GVI at HAECO Americas
Recommend replacement, repair, or modification of aircraft equipment.24m a shift · No AI or robot evidence found
Investigate air accidents and complaints to determine causes.24m a shift · No AI or robot evidence found
Approve or deny issuance of certificates of airworthiness.18m a shift · No AI or robot evidence found
Analyze training programs and conduct oral and written examinations to ensure the competency of persons operating, installing, and repairing aircraft equipment.18m a shift · No AI or robot evidence found
Start aircraft and observe gauges, meters, and other instruments to detect evidence of malfunctions.12m a shift · Robots only in factory cells
Examine aircraft access plates and doors for security.12m a shift · Robots deployed · e.g. Mainblades drones at Delta TechOps
Recommend changes in rules, policies, standards, and regulations, based on knowledge of operating conditions, aircraft improvements, and other factors.12m a shift · No AI or robot evidence found
Conduct flight test programs to test equipment, instruments, and systems under a variety of conditions, using both manual and automatic controls.6m a shift · No AI or robot evidence found

On the floor

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Ask the clock

Will AI replace aviation inspectors?

Unlikely, though parts of the work are changing. About 59m of an 8-hour shift goes to tasks touched by robots. The other 7h 1m (88%) stays with people. Separately, BLS expects about 2.2% more of these jobs by 2035 (all jobs: +3.5%).

What can AI already do for aviation inspectors?

None of this job's tasks show regular AI use yet. That can mean the work is hands-on or in person, or simply that it rarely comes up in AI usage data.

Where do robots fit in?

For some tasks, yes. Robots have done 2 of this job's tasks in workplaces like this one, about 59m of a typical shift. 1 more task has only been done in factory setups built around the machine, so it stays with people here. For 4 physical tasks, no robot has shown it can do the work yet.

  • Examine landing gear, tires, and exteriors of fuselage, wings, and engines for evidence of damage or corrosion and the need for repairs. (47m a shift; e.g. Donecle Iris GVI at HAECO Americas, in use)
  • Examine aircraft access plates and doors for security. (12m a shift; e.g. Mainblades drones at Delta TechOps, in use)
What still needs a person?

7h 1m of a typical shift, or 88%, goes to tasks with no AI or robot evidence yet. No AI usage or robot deployment has shown up for these so far. The biggest:

  • Prepare and maintain detailed repair, inspection, investigation, and certification records and reports. (1h 29m a shift)
  • Inspect new, repaired, or modified aircraft to identify damage or defects and to assess airworthiness and conformance to standards, using checklists, hand tools, and test instruments. (1h 17m a shift)
  • Inspect work of aircraft mechanics performing maintenance, modification, or repair and overhaul of aircraft and aircraft mechanical systems to ensure adherence to standards and procedures. (1h 11m a shift)
  • Examine maintenance records and flight logs to determine if service and maintenance checks and overhauls were performed at prescribed intervals. (1h 11m a shift)
  • Recommend replacement, repair, or modification of aircraft equipment. (24m a shift)
Why is that work hard to automate?

Much of it comes down to where and how the work happens. In-person, hands-on and high-stakes work is where AI and robots have made the least headway so far. In the official O*NET survey of people in this job:

  • 96% work at arm's length or closer to other people
  • 94% say a mistake would be very or extremely serious
  • 82% carry high or very high responsibility for other workers' safety
How much do aviation inspectors make?

The median pay is about $92,100 a year ($44.28 an hour), 81% above the median for all U.S. jobs ($50,980). Most people in this job earn between $40,330 and $138,670 a year; that range covers the middle 80%. Pay figures are from BLS, May 2025, and vary a lot by state and employer. Pick a state to compare:

Is this job growing or shrinking?

BLS projects growth of 2.2% from 2025 to 2035, compared with 3.5% growth for all jobs. That's about 26,000 jobs in 2035. It expects about 2,300 openings a year, mostly from people retiring or changing careers. These projections don't single out AI as a cause.

How many aviation inspectors are there in the U.S.?

About 25,000 people in the U.S., roughly 0.02% of all workers (BLS, May 2025). That makes it the 510th largest of the 796 jobs on this site. BLS expects about 26,000 in 2035.

What training do aviation inspectors need?

The most common requirement is an associate's degree: about 34% of people in the job said so in the official O*NET survey. O*NET rates the job at level 3 of 5 for preparation, which usually means: vocational school or associate's degree. Requirements vary by state and employer, especially for licensed work.

What should I learn to stay ahead of AI?

These come from the job's official skill ratings and from the tasks that AI and robots touch least today. Building them keeps you strong in the parts of the work that still need a person:

  • Skills that matter more here than in most jobs: Quality Control Analysis, Operations Monitoring, Troubleshooting, Critical Thinking
  • Get strong at the parts of the job that stay with people (listed above), which take 7h 1m of a typical shift
  • Tools employers list: Microsoft Word, Microsoft Office software, Microsoft Excel, Adobe InDesign, Adobe Photoshop
What new tasks are aviation inspectors taking on?

Yes. Occupational experts recently added these to the official task list, a sign of how the work itself is shifting. New tasks aren't rated for AI or robots yet:

  • Inspect uncrewed aircraft systems, such as drones, to ensure compliance with safety and operation regulations.
What other jobs could aviation inspectors move into?

These use similar skills, with less of a typical shift touched by AI or robots. Matches come from 109 official ratings of skills, knowledge and work activities, and each needs the same or less preparation unless the official list relates the jobs directly:

  • Aircraft Mechanics and Service Technicians (0m touched, $80k median pay)
  • Avionics Technicians (0m touched, $82k median pay)
How solid are these numbers?

Each task carries its own evidence label. For this job: 2 with robots in real deployments, 11 with no AI or robot evidence found. The minutes per task are estimates, not measured hours, and "no evidence" doesn't prove a task is safe.

Tools in demand

  • Microsoft Word
  • Microsoft Office software
  • Microsoft Excel
  • Adobe InDesign
  • Adobe Photoshop
  • Microsoft Access
  • Microsoft Active Server Pages ASP
  • Microsoft Outlook

Also called

Aeronautical Inspector, Aerospace Inspector, Air Carrier Inspector, Aircraft Inspector, Aircraft Landing Gear Inspector, Aircraft Maintenance Inspector, Aircraft Quality Control Inspector (Aircraft QC Inspector), Aircraft Systems Inspector, Airplane Inspector, Airworthiness Inspector, Airworthiness Safety Inspector, Aviation Safety Inspector (ASI), Avionics Inspector, Avionics Safety Inspector