Will AI replace boilermakers?

Not on current evidence. Less than 30 minutes of a typical shift goes to tasks that AI or robots are doing today. The other 7h 31m (94%) stays with people. Separately, BLS expects about 1.8% fewer of these jobs by 2035 (all jobs: +3.5%).

Time card for boilermakers showing a typical 8-hour shift: 7h 31m done by people, 29m by robots.
Each mark is 5 minutes of a typical shift for boilermakers, colored by who does that task today. Estimates from O*NET tasks and Anthropic Economic Index data. How it's made

Home / Construction / Boilermakers

Construct, assemble, maintain, and repair stationary steam boilers and boiler house auxiliaries. Align structures or plate sections to assemble boiler frame tanks or vats, following blueprints. Work involves use of hand and power tools, plumb bobs, levels, wedges, dogs, or turnbuckles. Assist in testing assembled vessels. Direct cleaning of boilers and boiler furnaces. Inspect and repair boiler fittings, such as safety valves, regulators, automatic-control mechanisms, water columns, and auxiliary machines.

Time card

Untick tasks you don't do, or set your own times.
MineTask, by time spentHumanWith AIAIRobot
Bolt or arc weld pressure vessel structures and parts together, using wrenches or welding equipment.1h 9m a shift · Robots only in factory cells
Repair or replace defective pressure vessel parts, such as safety valves or regulators, using torches, jacks, caulking hammers, power saws, threading dies, welding equipment, or metalworking machinery.52m a shift · Robots only in factory cells
Position, align, and secure structural parts or related assemblies to boiler frames, tanks, or vats of pressure vessels, following blueprints.46m a shift · No AI or robot evidence found
Attach rigging and signal crane or hoist operators to lift heavy frame and plate sections or other parts into place.46m a shift · Robots only in factory cells
Shape seams, joints, or irregular edges of pressure vessel sections or structural parts to attain specified fit of parts, using cutting torches, hammers, files, or metalworking machines.35m a shift · Robots only in factory cells
Study blueprints to determine locations, relationships, or dimensions of parts.29m a shift · No AI or robot evidence found
Examine boilers, pressure vessels, tanks, or vats to locate defects, such as leaks, weak spots, or defective sections, so that they can be repaired.29m a shift · Robots deployed · e.g. Gecko Robotics TOKA crawlers + Cantilever software
Install manholes, handholes, taps, tubes, valves, gauges, or feedwater connections in drums of water tube boilers, using hand tools.29m a shift · Robots only in factory cells
Inspect assembled vessels or individual components, such as tubes, fittings, valves, controls, or auxiliary mechanisms, to locate any defects.23m a shift · Robots only in factory cells
Bell, bead with power hammers, or weld pressure vessel tube ends to ensure leakproof joints.23m a shift · Robots only in factory cells
Lay out plate, sheet steel, or other heavy metal and locate and mark bending and cutting lines, using protractors, compasses, and drawing instruments or templates.17m a shift · Robots only in factory cells
Shape or fabricate parts, such as stacks, uptakes, or chutes, to adapt pressure vessels, heat exchangers, or piping to premises, using heavy-metalworking machines such as brakes, rolls, or drill presses.17m a shift · Robots only in factory cells
Clean pressure vessel equipment, using scrapers, wire brushes, and cleaning solvents.17m a shift · Robots only in factory cells
Locate and mark reference points for columns or plates on boiler foundations, following blueprints and using straightedges, squares, transits, or measuring instruments.12m a shift · Robots only in factory cells
Straighten or reshape bent pressure vessel plates or structure parts, using hammers, jacks, or torches.12m a shift · Robots only in factory cells
Assemble large vessels in an on-site fabrication shop prior to installation to ensure proper fit.12m a shift · Robots only in factory cells
Install refractory bricks or other heat-resistant materials in fireboxes of pressure vessels.12m a shift · No AI or robot evidence found
Conduct pressure tests on vessels, such as boilers.time not estimated · No AI or robot evidence found

On the floor

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Ask the clock

Will AI replace boilermakers?

Not on current evidence. Less than 30 minutes of a typical shift goes to tasks that AI or robots are doing today. The other 7h 31m (94%) stays with people. Separately, BLS expects about 1.8% fewer of these jobs by 2035 (all jobs: +3.5%).

What parts of the job can AI already do?

None of this job's tasks show regular AI use yet. That can mean the work is hands-on or in person, or simply that it rarely comes up in AI usage data.

Can a robot do this job?

For some tasks, yes. Robots have done 1 of this job's tasks in workplaces like this one, about 29m of a typical shift. 13 more tasks have only been done in factory setups built around the machine, so they stay with people here. For 2 physical tasks, no robot has shown it can do the work yet.

  • Examine boilers, pressure vessels, tanks, or vats to locate defects, such as leaks, weak spots, or defective sections, so that they can be repaired. (29m a shift; e.g. Gecko Robotics TOKA crawlers + Cantilever software, in use)
What parts of the job are still done by people?

7h 31m of a typical shift, or 94%, goes to tasks with no AI or robot evidence yet. No AI usage or robot deployment has shown up for these so far. The biggest:

  • Bolt or arc weld pressure vessel structures and parts together, using wrenches or welding equipment. (1h 9m a shift)
  • Repair or replace defective pressure vessel parts, such as safety valves or regulators, using torches, jacks, caulking hammers, power saws, threading dies, welding equipment, or metalworking machinery. (52m a shift)
  • Position, align, and secure structural parts or related assemblies to boiler frames, tanks, or vats of pressure vessels, following blueprints. (46m a shift)
  • Attach rigging and signal crane or hoist operators to lift heavy frame and plate sections or other parts into place. (46m a shift)
  • Shape seams, joints, or irregular edges of pressure vessel sections or structural parts to attain specified fit of parts, using cutting torches, hammers, files, or metalworking machines. (35m a shift)
Why does a person still do this work?

Part of the answer is the setting, not just the tasks. Work that is in person, hands on or high stakes is where AI and robots have made the least headway so far. In the official O*NET survey of people in this job:

  • 92% talk face to face with others every day
  • 73% are in constant contact with other people
Are employers still hiring for this job?

On Indeed, job postings in the Construction sector are at 129% of their February 2020 level (all U.S. postings: 104%), up 6.4% from a year earlier, as of Oct 9, 2026. BLS separately expects about 700 openings a year in this job through 2035. Across all U.S. postings, 7.3% now mention AI skills. Sector postings cover more than this one job and move for many reasons besides AI.

How much do boilermakers make?

The median pay is about $76,410 a year ($36.74 an hour), 50% above the median for all U.S. jobs ($50,980). Most people in this job earn between $50,490 and $110,370 a year; that range covers the middle 80%. Pay figures are from BLS, May 2025, and vary a lot by state and employer. Pick a state to compare:

Is this job growing or shrinking?

BLS projects a decline of 1.8% from 2025 to 2035, compared with 3.5% growth for all jobs. That's about 10,000 jobs in 2035. Even so, it expects about 700 openings a year, mostly from people retiring or changing careers. These projections don't single out AI as a cause.

How many people do this job?

About 10,000 people in the U.S., roughly 0.01% of all workers (BLS, May 2025). That makes it the 664th largest of the 796 jobs on this site. BLS expects about 10,000 in 2035.

What do you need to become one?

The most common requirement is a high school diploma: about 52% of people in the job said so in the official O*NET survey. O*NET rates the job at level 2 of 5 for preparation, which usually means: high school diploma, some training. Requirements vary by state and employer, especially for licensed work.

What should I learn to stay ahead?

These come from the job's official skill ratings and from the tasks that AI and robots touch least today. Building them keeps you strong in the parts of the work that still need a person:

  • Skills that matter more here than in most jobs: Operations Monitoring, Equipment Selection, Operation and Control, Repairing
  • Get strong at the parts of the job that stay with people (listed above), which take 7h 31m of a typical shift
  • Tools employers list: Autodesk AutoCAD, Microsoft Excel, Microsoft Office software, Microsoft Outlook, Microsoft Windows
What similar jobs could I move into?

These use similar skills. Matches come from 109 official ratings of skills, knowledge and work activities, and each needs the same or less preparation unless the official list relates the jobs directly:

  • Engine and Other Machine Assemblers (0m touched, $54k median pay)
  • Paving, Surfacing, and Tamping Equipment Operators (4h 56m touched, $53k median pay)
  • Earth Drillers (3h 38m touched, $60k median pay)
How solid are these numbers?

Each task carries its own evidence label. For this job: 1 with robots in real deployments, 17 with no AI or robot evidence found. The minutes per task are estimates, not measured hours, and "no evidence" doesn't prove a task is safe.

Tools in demand

  • Autodesk AutoCAD
  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Outlook
  • Microsoft Windows
  • Microsoft Word
  • SAP software

Also called

Assembler, Boiler Control Technician (Boiler Control Tech), Boiler Erector, Boiler Fitter, Boiler Installer, Boiler Maker, Boiler Mechanic, Boiler Reliner, Boiler Repairman, Boiler Service Technician (Boiler Service Tech), Boiler Setter, Boiler Shop Mechanic, Boiler Technician (Boiler Tech), Boiler Tester